1. The Baseline Crisis & Cost of Scrap
The manufacturer was losing over €140,000 monthly due to microscopic surface micro-cracks in precision aluminum castings. Three internal taskforces had attempted to recalibrate CNC cutting parameters with zero lasting improvement.
2. The Multi-Variant Discovery Process
By deploying a Simprago-structured problem brief, the team onboarded external metallurgy specialists who isolated thermal gradients across morning and night shifts.
3. Measurable Impact & Long-Term Stability
Defect rates plummeted from 4.8% to 0.9% within six weeks, delivering an annual recurring savings of €1.6M.
Discussion & Practitioner Insights
2 contributions
The distinction between AI triage and expert judgment is spot on. We reduced our diagnostic alignment meetings by 60% using this structured framing.
Milestone-locked escrow combined with verified root-cause briefs creates the exact transparency enterprise buyers need to greenlight projects.